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Optimizing Stitch Density for Quality and Production

Stitch density is the distance between stitch lines traveling in the same direction. The lower the number and/or percent, the closer the stitch lines are. The higher the number and/or percent, the further apart the stitch lines are. The example below shows low,10 point sitch density, compared to higher, 5 point stitch density.

How to Make a Custom Fill Pattern

Complex fill elements are most commonly used for laying stitches down over a large area.  These fills tend to look flat and, when considered by itself, a flat fill does not usually add a lot of dynamic interest to the work.  One way to increase the interest and add creativity to the fill is to incorporate patterns within the fill area.  These patterned fills take the flat fill area and add shapes into the fill so you can give the fill an embossed or stamped look.  Melco International’s DesignShop Pro+ software has well over 40 standard fill patterns that can be applied to a fill area, but the possibilities are truely endless.  With DesignShop Pro+, you can create any shape and and turn it into a pattern for a fill area.  The below steps show you how simple it is to add your own custom patterns to a fill.  The instructions below are specifically for DesignShop Pro +.

Cap Embroidery with Melco Embroidery Machines

Cap embroidery presents unique challenges to many embroiderers. No two cap brands or styles are the same. The panels are all cut differently and the front panels are backed and constructed differently. This means that it is very difficult to make a cap framing system that fits every possible cap product with exactly the same result. For this challenge, we need to expand two skill sets, a) digitizing and b) machine operation.

Build Your High-Efficiency Digital Production Shop with Melco!

When you choose Melco as your equipment source, you have access to machines that will produce nearly every type of personalization possible, from embroidery to DTG printing, vinyl cutting to heat transfer. Demand for one-off and short run orders is increasing, and with Melco as your partner, you have the equipment and support you need to meet that demand.

Announcing Melco Fast Clamp PRO

We are proud to release our new embroidery clamping system, the Melco Fast Clamp PRO.

The Melco Fast Clamp PRO was developed specifically for hard or impossible to hoop items. Melco engineers studied customer feedback, and in collaboration with Melco's Embroidery Applications Team, have created an adjustable clamping system that enables embroidery on the smallest of areas, including pockets, dog collars and leashes, backpacks, shoes, sandals, hats and more. This system makes embroidery easier by eliminating the need to hoop many products.

How-To: Embroidery on Blankets

It seems that I’ve been embroidering a lot of blankets lately. Some friends are having babies and others have children or grandchildren on this or that team. Blankets are a great personalized gift that with a little bit of planning can look fantastic.

How to Sell T-Shirts Online

Are you wondering how to sell t-shirts online? Having a thriving online Direct To Garment (DTG) business is now more viable than ever with new advancements in the technology. New high end printers, purpose built for garment printing are more affordable and easier to operate and maintain, which means less downtime and more reliable production. Equipment reliability is essential to success in DTG to deliver product affordably, quickly, and on time is critical to selling products online.

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